Vehicle management

This article explains the controls needed for vehicle management, to ensure that the materials and product are safe, legal, authentic and to the quality agreed with the customer.

The standards

This article is written to meet the requirements for vehicle management in the following standards:

BRCGS Food Safety Issue 9 4.16.1 – 4.16.5 Vehicles
BRCGS Packaging Issue 6 4.8.2, 5.10.4 Cleaning vehicles
BRCGS Agents & Brokers Issue 3 Not applicable.
BRCGS Storage & Distribution Issue 4 5.1 Vehicle standards (not 5.1.4)
5.3 Vehicle management
5.4.1 – 5.4.3 X Vehicle temperature control
19.3 Vehicle cleaning controls
FSSC22000 Version 5.1 2.5.9 Transport and delivery
ISO 22000:2018 8.2.4 g) transportation
IFS Food Version 7 4.15.5 Vehicles and equipment
4.15.6 Construction of loading/unloading area
SQF Edition 9 11.6.5.2, 11.6.5.3 Transport vehicles

The requirements

Vehicle management procedure

All aspects of vehicle management need to be defined in a procedure, including:

  • Legislation.
  • Fabrication standards.
  • Maintenance.
  • Breakdown.
  • Temperature control.
  • Equipment.

Vehicle management and legislation

Vehicles must be managed so that they comply with local legislation, including:

  • Registration with the appropriate authorities.
  • Vehicle licences as required by local legislation.

Fabrication standards

The holding area inside the vehicle must be fabricated so that:

  • It can be cleaned easily and kept in a good condition.
  • Fabrication doesn’t pose a foreign body risk or cause damage to the materials.
  • It’s sealed so it doesn’t get wet or damp.

Maintenance

Holding area maintenance

The holding area inside the vehicle has to be maintained. This means it must be cleaned and also free from odours. Where it’s fitted with temperature-control systems, these need to be serviced and kept in good working order.

Vehicle maintenance

Vehicles must be on a maintenance programme which complies with local legislation and prevents breakdown.

Cleaning controls

We’ve covered the cleaning programme for vehicles in a previous article. If you want to find out more see this article on cleaning.

Breakdown

Drivers must be trained so that they know what to do in the event of a breakdown or incident.

The driver must know:

  • How to report a problem using the emergency contact numbers that they’ve been provided with.
  • How to preserve environmental controls in the holding area, if the product is temperature controlled.
  • What checks need to be recorded before continuing the journey.

There must be a system of back-up vehicles or a rapid-repair service in place, to minimise the impact of incidents on customers.

Temperature control

Validation

Just like temperature control in the storage area – temperature control in vehicles needs to be validated. This is to prove that the materials can be held at the required temperature consistently throughout the delivery.

The validation of temperature-controlled areas can be found in Material Storage Controls.

Procedures

The results of validation must be included in driver procedures, so that they understand any limitations of the holding area, or any other requirements such as pre-cooling.

Monitoring

The temperature in the holding area must be monitored, using either data logging systems, or at a set frequency using manual checks. Where the settings can be adjusted, these must be checked and recorded as well.

Vehicle equipment

The equipment provided with the vehicle must be fit for purpose and maintained, such as fastenings, tail lifts and hoses.

Equipment inspections must be carried out by trained staff and comply with the local legislation. Defects must be scheduled for repair, or the vehicle removed from service.

Tankers

Bulk tankers must comply with relevant legislation and certification schemes.

So that the customer can check that the tanker has been cleaned, and that it hasn’t been transporting anything that could pose an allergen or taint risk – the load history and a cleaning log must be kept.

Details of at least the last three loads must be provided. And cleaning records must detail when, where and by whom, the tanker was cleaned.

Tanker equipment must be secure, so hoses must be capped and locked.

Maintenance records must also be kept, including records of filter checks.

BRCGS Food Safety Issue 9

There are no significant changes to the clauses referenced in this article.

More information is available on the changes in BRCGS Food Safety Issue 9.

Want to implement vehicle management into your QMS?

This article is a topic within the subject of intake, storage and distribution. If you’d like compliant documentation for your management system on this subject, we recommend you purchase our pack.

Intake, storage and distribution

Pack 18: Intake, Storage & Distribution eDocs

This documentation pack provides you with everything you need to implement the goods-in, storage, stock control, positive release, vehicle management and dispatch section of your management system. The pack complies with all food-related BRCGS Standards, including Storage & Distribution. The pack includes a procedure which covers the controls required for intake of materials, handling of materials (putaway, picking and palletisation), storage, loading, vehicle standards, carriers, returns, transit and cross-docking.

Where needed, the controls have been determined by risk assessment, which you can review, adapt where needed and implement.

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